MasterTemp HD400: removing/disabling the fireman's switch

h2ocd

New member
Nov 21, 2022
2
San Diego
Pool Size
14000
Surface
Plaster
Chlorine
Salt Water Generator
SWG Type
Pentair Intellichlor IC-20
Is there a way to remove or disable the fireman's switch from a MasterTemp HD400? All the manuals I can find online talk about the Smart Control which seems to be the same as the fireman's switch and they make it sound optional. I'm not sure whether the switch can be removed entirely, if I should use a jumper fuse to connect them together, or something else.

Why
The heater is connected to the same Intermatic timer as our SWG on the fireman's switch toggle on the timer. We've only been operating this pool for 3 years but I'm guessing the previous owners had a single speed pump and heater connected to the timer. Later they upgraded to a VSP and moved that to its own switch, added a SWG to the timer, and left the heater on the timer. Last month the off control on the timer sprung loose and the heater and SWG ran all day and racked up a nice natural gas bill in the hundreds of dollars, as well as a bunch of scaling I'm sure. I'd like to take the heater off the timer. We have always operated the heater manually anyway the handful of times we use it per year.
 
Is there a way to remove or disable the fireman's switch from a MasterTemp HD400? All the manuals I can find online talk about the Smart Control which seems to be the same as the fireman's switch and they make it sound optional. I'm not sure whether the switch can be removed entirely, if I should use a jumper fuse to connect them together, or something else.

Why
The heater is connected to the same Intermatic timer as our SWG on the fireman's switch toggle on the timer. We've only been operating this pool for 3 years but I'm guessing the previous owners had a single speed pump and heater connected to the timer. Later they upgraded to a VSP and moved that to its own switch, added a SWG to the timer, and left the heater on the timer. Last month the off control on the timer sprung loose and the heater and SWG ran all day and racked up a nice natural gas bill in the hundreds of dollars, as well as a bunch of scaling I'm sure. I'd like to take the heater off the timer. We have always operated the heater manually anyway the handful of times we use it per year.
If you don't have the yellow jumper wire shown in JamesW's picture, cut the wires shorter at the grey box, strip the ends, twist the ends together, tape the connection, and you're good. Or, just remove the wires at the fireman's switch and do the same thing, twist them together and tape the connection. Its better to do it in the heater as rodents like the taste of wiring insulation and can gnaw through that, usually, tiny wire.
 
My heater is around 10 years old so that short jumper wire is long gone. I'll do exactly as you suggest. Thank you both!
 
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