Pentair Mastertemp 200 Stack Flue Sensor Resistance

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Member
May 12, 2022
12
Wisconsin
Pool Size
23500
Surface
Vinyl
Chlorine
Salt Water Generator
SWG Type
Pentair Intellichlor IC-30
Found a SFS (Stack Flue Sensor) error on my control board. Being an electrician I checked the resistance (Fluke 1187) on the sensor with an outside air temp of 70 degrees F and found 2.8 kOhms. Through this forum I found out 2.8 kOhms didn't seem right as someone previously posted it should be 3.5 MOhms at 25 degrees C (77F). I believe the control board saw a flue temp of 486F at 2.8kOhms.

I had a 6.7kOhm resistor at home and put it in place of the sensor and the control board now read 406 degrees F which allowed my heater to run until I could get a replacement sensor. I also used a temperature gun to ensure my flue temp was nowhere near 400 degrees. It ran about 250-275.

Purchased 3 sensors on Amazon for next day delivery and measured them and here are the results in Ohms:

Temp (F)Probe 1Probe 2Probe 3
32​
14300000​
14500000​
13300000​
70​
4200000​
4100000​
4200000​
212​
154000​
152000​
143000​

Now I will try to see if Pentair will send me a new sensor for my my less than 2 year old heater, as a homeowner and electrician rather than a pool service contractor. Bonus if they pay me for labor!
 
I did read this thread, thank you as it did help me gain more understanding. Sad that manufacturers don’t really seem to care, especially when they have known issues.
 
The OEM replacement sensor apparently has cloth braided insulation as mentioned in another post on a forum. I did see a few sites claiming OEM that did have images with the braided insulation on the wires. Amazon came though temporarily for me with cheap $10 replacements but I am curious how Pentair will handle my warranty claim.
 
Pentair does not make sensors; they just buy from whatever manufacturer.

Most likely, they have changed manufacturers recently to save money by buying cheaper, lower quality parts.
 
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