How much is the pool level decreasing? Just so we are all on the same page, what does 'pool level too low' mean? Is it dropping below the skimmers, or too low for the skimmers to function appropriately. Normal water level at the skimmer should be halfway up the mouth. I don't know what minimum would be, but I would say if this dropped below 3/8 of the way up the mouth, it is likely too low for them to work effectively.
I'm not saying that your pool level isn't decreasing, I am saying it is not making sense in my brain that the small number of gallons required to make the spa overflow, is noticeable in the pool level. All pools are different and I am going off of my pool, in which the most my spa level ever drops is 1" or so.
I'm going to make an assumption here, that your spa is 8' in diameter. It looks to me that the spa would need to raise about 2" before it starts overflowing to the pool. That is approximately 62 gallons.
- What speed are you running your pump during the cleaning cycle?
- Do you have any way to know what the flow is at this speed?
- How long does the IFCS stay in each zone?
Everything you describe above makes sense to me, except that the pool water is getting too low. That and I would suspect that the spa would overflow every time, not that it would take time to build up to it. Most of the IFCS heads require about 40GPM or so to function correctly, so I would expect at that rate, that the spa would fill much faster. Flow is going to be dependent on pump speed which is why I asked that question.
You don't have any check valves to prevent water from backflowing from the spa, that I can see. So water level decreasing in the spa makes sense. This is not surprising since it appears that your spa and pool are essentially at the same level, and you don't need to prevent the water from backflowing.
Can you confirm that this is the direction of water flow in the piping? Or is it opposite? Trying to determine what the valves do. I believe the one marked Therapies is your spa jets. Not sure what the one marked returns does, yet.
When you put the system into Spa mode, which return valve moves? I suspect the one marked therapies.
Could you post a pic of the entire equipment area, so we can see everything in one shot, to help with context? I think I've got it stitched together in my mind, but want to make sure I'm not missing something.
--Jeff